Methodology

How DefectFile counts, matches, and ranks

Every figure on this site is a public record organized by DefectFile. This page states exactly how, so that any number can be checked against its source.

Snapshot and updatesThis build was generated on October 14, 2026. The site re-downloads every source and rebuilds itself on the 3rd of each month. NHTSA publishes its files daily and Transport Canada monthly, so a record can be up to a month behind the agencies.
SourcesUS complaints, recalls, defect investigations, and manufacturer communications from the National Highway Traffic Safety Administration's public flat files; vehicle recalls from Transport Canada's Vehicle Recalls Database (Open Government Licence - Canada); vehicle specifications and fuel economy from the US EPA. All are public records; DefectFile adds organization, matching, and commentary, and no data of its own.
Complaint unitThe federal complaint file has one row per complaint per component named. DefectFile keeps both units and labels them: complaint records (rows) power the fault profile and family bars, where a complaint naming two systems rightly counts once in each; distinct complaints (unique ODI numbers) are used for every headline count, ranking, and comparison. The site currently holds 1.58 million distinct complaints across 2.15 million records.
DeduplicationComplaints are deduplicated by ODI number for distinct counts. Recalls are grouped by campaign number. Investigations by action number. Service bulletins are stored once per bulletin per vehicle and shown once per document ID per month. Canadian recalls once per recall number per vehicle. Amended federal records replace earlier versions in NHTSA's own file; DefectFile does not track amendment history.
Component familiesNHTSA has used 763 different component labels over the file's history, across two taxonomies. DefectFile groups them into 25 families by longest-prefix rules (for example every SERVICE BRAKES variant becomes brakes; the older ENGINE AND ENGINE COOLING label merges into engine because the modern taxonomy does not separate them). Roughly 117,000 records filed under unknown or unclassifiable components are excluded from rankings. The complete 45-rule mapping from raw labels to families is published as component-families.csv, and the 304-part template as parts-template.csv.
Known issuesThe Known issues cards are the component families with the most records against a vehicle. Their counts and crash, fire, injury, and death figures belong to the whole family. For 25 vehicles an editor has written a note describing one frequently reported issue in that family; the note is labelled as such and carries no numbers, because DefectFile has not measured what share of the family's records concern it. The owner excerpt shown is a single complaint from that family chosen by length, and may not describe the named issue. All editorial notes are written by a person, not generated from the data.
Crash and fire figuresAttached at the component-family level only, from the complaint file's own crash, fire, injury, and death fields as filed by the owner. They are never attributed to a specific named issue.
Vehicle matchingMake and model names are normalized to upper case with whitespace collapsed; a small alias table merges spelling variants (Mercedes Benz and Mercedes-Benz, for example). A vehicle is a make, model, and model year as the federal file records them. Vehicle pages exist for every combination with at least 100 complaint records; model pages for every model with two or more years on record.
Configuration shownEPA names every configuration with drivetrain and variant suffixes, so specifications are matched by normalized name prefix and one example configuration is shown, labelled as such. The complaints, recalls, investigations, and bulletins on a page cover every configuration of that model year. Heavy-duty trucks above 8,500 lb GVWR are not EPA-rated and are labelled so.
RecallsUS recall campaigns are matched to the make, model, and model year the campaign lists. A campaign on a page means the model year was covered, not that a particular car was affected or that its repair is outstanding; only a VIN lookup with the manufacturer or NHTSA answers that. Safety-recall remedies are normally provided at no charge. Under US federal law the mandatory free remedy applies when the vehicle was no more than 15 years old at the time the defect was determined; manufacturers often cover older vehicles voluntarily. Canadian rules differ. Confirm eligibility with the manufacturer using the VIN.
Canadian recallsTransport Canada records are matched by normalized model name (prefix, containment, or shared leading token), because the two agencies spell models differently. A Canadian-market variant can therefore appear under the closest US model name. Only Car, SUV, Light Truck & Van, and Minivan categories are loaded. Every Canadian recall links to its record at Transport Canada.
Investigations and bulletinsInvestigations are shown per vehicle with status and, where one resulted, the recall campaign. Manufacturer communications are shown per vehicle with the type NHTSA records (service bulletin, service campaign, warranty extension, software update); warranty extensions are surfaced first because they may pay for a repair that no recall covers. Bulletin summaries are NHTSA's, truncated at a sentence boundary; each vehicle page shows up to 30 with a count of the rest.
Rankings and comparisonsLeaderboards rank distinct complaints to date and say so. Model pages additionally rank each model year on distinct complaints filed within eight years of the model year, so that a 1997 and a 2015 are compared on the same exposure window; the two newest years and years before 1990 (the file begins in 1995) are excluded from that ranking. No ranking is adjusted for sales volume, registrations, or vehicles still on the road, because those figures are not public in usable form. A high total can reflect a best-selling year as much as a bad one.
Failure timingThe When it fails histograms use two owner-supplied fields from each complaint: the reported failure date (shown as vehicle age, the failure year minus the model year) and the reported odometer reading (shown in 20,000-mile bands, kept only between 500 and 500,000 miles). Many complaints omit or garble these fields, so each chart states how many complaints it is based on; neither figure is verified, and charts are drawn only when at least 30 complaints have a usable value. Reporting behavior shapes these curves along with the vehicle itself.
PartsUnder a known issue, a part appears only when the editorial note for that vehicle names it, and it is labelled as named by the editor rather than by any federal record. Every vehicle also has a separate parts search directory: the generic parts a vehicle of that fuel type and era has, filtered by fuel type and model year but not by engine, trim, or brake type. Neither is a diagnosis or a fitment guarantee; confirm fitment before buying.
Affiliate linksPart links open eBay searches through the eBay Partner Network, and DefectFile may earn a commission on qualifying purchases. Links carry no prices and do not influence any count, ranking, family assignment, or editorial note; the same page would rank the same way with the links removed. No manufacturer, dealer, or parts seller pays for placement or has reviewed any content.
CorrectionsEvery page carries a link to report an error to corrections@defectfile.com. Corrections that change a published figure are noted on the affected article with the date. Vehicle pages regenerate monthly, so a correction to the pipeline reaches every page at the next build.

Component families

The 24 families used throughout the site and their identifiers in the published mapping file.

FamilyIdentifier
Driver assistanceadas
Air bagsairbags
Brakesbrakes
Electrical systemelectrical
Engine & coolingengine
Equipment & interiorequipment
Stability controlesc
Fuel systemfuel
Diesel fuel systemfuel-diesel
Hybrid & EV systemhybrid-ev
Latches & lockslatches
Lightinglighting
Parking brakeparking-brake
Power trainpowertrain
Seat beltsseat-belts
Seatsseats
Speed controlspeed-control
Steeringsteering
Body & structurestructure
Suspensionsuspension
Tirestires
Trailer equipmenttrailer
Glass & wipersvisibility
Wheelswheels