1996 Chevrolet Astro

263 federal complaints (345 component records) · 4 recall campaigns on file · 1 federal investigation · 49 service bulletins · 4 Canadian recalls
See all 22 model years of the Chevrolet Astro →
Engine
4.3L 6-cyl
Fuel
Regular
Drive
RWD
EPA economy
15 city / 20 hwy
Federal complaints
263
Recall campaigns
4
Specifications show one example EPA configuration for this model year; other engines, drivetrains, and trims exist and the records below cover all of them.
How to read this file. Complaint records are unverified owner submissions to the federal safety agency. Counts are raw, not adjusted for sales volume or vehicle age. Recall campaigns apply to the model; only a VIN check shows whether this car is affected or repaired. Parts shown are named by an editorial note or listed as a search directory; none is a diagnosis. Full methodology.

Fault profile

Complaint-component records on this vehicle, grouped by family. A complaint naming two systems counts once in each.

Suspension
62
Glass & wipers
61
Brakes
42
Fuel system
22
Power train
21
Engine & cooling
20
Body & structure
17
Steering
16
Complaints are owner-reported and not verified by the agency.

When it fails

The timing of this vehicle's reported failures, from the complaint file itself. A cluster tells you what to expect and when; it is shaped by reporting behavior as well as by the vehicle.

Vehicle age when the failure occurred

0 years old: 40 complaints01 years old: 20 complaints2 years old: 17 complaints3 years old: 32 complaints4 years old: 23 complaints5 years old: 28 complaints56 years old: 18 complaints7 years old: 12 complaints8 years old: 3 complaints9 years old: 4 complaints10 years old: 1 complaints1011 years old: 0 complaints12 years old: 0 complaints13 years old: 0 complaints14 years old: 1 complaints15 years old: 0 complaints1516 years old: 0 complaints17 years old: 1 complaints18 years old: 0 complaints19 years old: 1 complaints20+ years old: 0 complaints20+
Years between the model year and the owner's reported failure date. Based on 201 of 263 complaints with a usable failure date.

Known issues

The component families with the most complaint records against this vehicle. Counts, crash and fire figures belong to the whole family, not to any single named issue. Parts listed are related system parts, not a diagnosis.

Suspension

62 complaint records2 crash reports
"WHILE IN PARK IN THE DRIVEWAY AND THE FRONT END DROPPED TO THE GROUND, WITH A VERY LOUD CRASHING SOUND. THE TORSION BAR BROKE...."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse suspension parts in the directory →

Glass & wipers

61 complaint records1 fire report
"WIPER WORK INTERMITTENLY TO NON-OPERATIONAL WHEN NEEDED. DEALER AND MFR WAS NOTIFIED PROVIDE ANY FURTHER INFORMATION. TS..."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse glass & wipers parts in the directory →

Brakes

42 complaint records3 crash reports
"ABS BRAKES; WHEN APPLYING BRAKES IN NORMAL CONDITIONS, THE PEDAL GOES TO THE FLOOR AND BRAKES FAIL TO STOP VEHICLE. . *AK..."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse brakes parts in the directory →

Federal defect investigations

Formal investigations opened by the federal safety agency into this vehicle. An investigation is the step between a complaint pattern and a recall; not every one results in one.

InvestigationStatusComponentSubject
EA02006
opened May 2002
closed Jul 2003VisibilityWINDSHIELD WIPER FAILURE - led to recall 03V210000
AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L...

Recall campaigns

Safety-recall remedies are normally provided at no charge. Under US federal law the mandatory free remedy applies when the vehicle was no more than 15 years old at the time the defect was determined; manufacturers often cover older vehicles voluntarily. Canadian rules differ. Confirm eligibility with the manufacturer using the VIN. Each campaign number links to the federal record.

CampaignComponentSummaryRemedy
03V159000VisibilityON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD.Normally free
01V123000Seat BeltsVEHICLE DESCRIPTION: MINI VANS. SOME OF THESE VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO.Normally free
99V009000Child SeatVEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH INTEGRATED DUAL CHILD SEATS. SOME OF THESE VEHICLES MAY BE MISSING A SEAT BELT RETRACTOR CLUTCH SPRING AND/OR PAWL SPRING IN THE CHILD SEAT.Normally free
97V057000Seat BeltsTHE OUTBOARD SAFETY BELT WEBBING ON THE RIGHT-HAND REAR BUCKET SEAT CAN SEPARATE DURING A VEHICLE CRASH.Normally free

Transport Canada recalls

Recalls issued under Canadian law for this model year, from Transport Canada's Vehicle Recalls Database. Matched by model name, so a Canadian-market variant may appear here that was sold under another name in the US. Units are Canadian vehicles affected.

RecallSystemUnits (CA)Summary
2003064
2003-03-17
Other323,584Certain vehicles (not involved in recall 98-150), may experience a windshield wiper failure due to cracked solder joints on the controller circuit board.
2001097
2001-04-17
Lights And Instruments73,459Certain vehicles fail to comply with requirements of CMVSS No. 208, "Occupant Crash Protection." The "fasten safety-belt" audible warning occasionally may not come on or may terminate in less than four seconds as required by the standard.
1998040
1998-03-18
Emissions89,752Certain vehicles do not comply with CMVSS 1103 - Exhaust Emissions. Vehicles may been built with the ignition coil wire too close to metal brackets or the transmission fluid fill tube (M/L van only).
1997077
1997-04-14
Seats And Restraints2,013NOTE: VEHICLES WITH SEVEN PASSENGER SEATING. DYNAMIC TESTING INDICATES THAT THE RIGHT-HAND REAR BUCKET SEAT OUTBOARD SAFETY BELT WEBBING COULD SEPARATE DURING AN IMPACT.

Service bulletins and warranty extensions

Manufacturer communications to dealers on file with the federal agency: repair instructions, service campaigns, and warranty extensions. A warranty extension means the manufacturer may pay for a repair the recall table does not cover.

BulletinTypeComponentSummary
17-NA-073
Feb 2023
EquipmentThis warranty administration bulletin provides information regarding the field action courtesy transportation policy.
PIP4723F
Jan 2022
Fuel SystemThis Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving...
PIP4723D
Jan 2020
Electrical SystemThis Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving...
19NA273
Dec 2019
EquipmentThis informational bulletin provides information for dealers/technicians on Procedures to Unlock Delco Radio with Theftlock.
PIC4696E
Nov 2019
EquipmentThis Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code.
Show 44 more bulletins
BulletinTypeComponentSummary
17NA073
Sep 2019
EquipmentThis warranty administration bulletin provides information regarding the field action courtesy transportation policy.
PIC4696D
Sep 2019
EquipmentThis Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code.
17NA073
Feb 2019
EquipmentThis warranty administration bulletin provides information regarding the field action courtesy transportation policy.
PIC4696C
May 2018
EquipmentThis Preliminary Information communication provides information to the technician on how to unlock radios that are Delco Theft Lock. Technician will use the radio to get the scrambled code.
PIP4723C
Sep 2017
EquipmentThis Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving...
17-NA-073
Mar 2017
EquipmentThis warranty administration bulletin provides policy information with the field action courtesy transportation policy.
PIP4723B
Feb 2017
Electrical SystemThis Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving...
PIC4696B
Dec 2015
EquipmentThis Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code.
PIC4696A
Oct 2015
EquipmentThis Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code.
130089009
Sep 2013
Engine And Engine CoolingExpanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
PI0969
May 2013
Engine And Engine CoolingThis preliminary informational bulletin provides information on High Oil Pressure on Startup After Engine Replacement Concern.
PIT-3665-A
Nov 2010
Service BrakesGENERAL MOTORS: ON ALL 1988-2009 FULL SIZE CHEVROLET/GMC PICKUPS, UTILITIES AND VANS, THE BRAKE PEDAL WILL MOVE DOWN OR SELF APPLY DURING FULL LOCK TURNS OR NEAR FULL LOCK TURNS. CHEVROLET ASTRO AND GMC SAFARI VANS; HUMMER 2 ARE INCLUDED. *PE UPDATED 5/24/11. *PE
020525006
Jan 2006
Service BrakesANTILOCK BRAKE (ABS) ACTIVATION AT LOW SPEEDS. *TT
020730024A
Aug 2005
Power TrainDIAGNOSIS OF CRACKED OR BROKEN TRANSMISSION CASE. *TT 2006 AND PRIOR CARS AND LIGHT DUTY TRUCKS. *TT
000605001
Jun 2004
Engine And Engine CoolingBOOM TYPE NOISE DURING ENGINE WARM UP. THIS SERVICE BULLETIN REPLACES 000605001A. *EH
030601024A
Mar 2004
Engine And Engine CoolingRATTLE NOISE IN ENGINE. *TT
01667
Jan 2004
VisibilityWINDOW REGULATOR MOTOR DOES NOT FIT. *TT
02115
Jan 2004
SuspensionPART NUMBER 15042486 LEAF SPRING DAMPER MENTIONED IN TECHNICAL SERVICE BULLETIN (TSB) 00-03-09-001A IS NOT AVAILABLE. *MJ
02097
Jan 2004
SuspensionPART NUMBER 15042486 PER BULLETIN 00-03-09-001A FOR THE REAR SPRING DAMPER KIT IS CURRENTLY NOT AVAILABLE. *MJ
01225
Jan 2004
Engine And Engine CoolingENGINE COOLANT LEAK AT INTAKE GASKET. * MJ
02136
Jan 2004
Electrical SystemINTERMITTENT BATTERY LIGHT COMES ON, INTERMITTENT NO CRANK. *TT
000605001A
Nov 2003
Engine And Engine CoolingCONCERNS WITH BOOM TYPE NOISE DURING ENGINE WARM-UP HEARD IN THE VEHICLE PASSENGER COMPARTMENT. *TT
030601024
Aug 2003
Engine And Engine CoolingRATTLE NOISE IN ENGINE. *TT
02054
Feb 2003
VisibilityWINDSHIELD WIPER FAILURE DUE TO CRACKED BOULDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THIS SPECIAL POLICY COVERS THE CONDITION FOR A PERIOD OF SEVEN YEARS OR 70,000 MILES, WHICHEVER OCCURS FIRST FROM THE DATE THE VEHICLE WAS ORIGINALLY PLACED IN SERVICE REGARDLESS OF OWNERSHIP...
020525006A
Dec 2002
Service BrakesANTILOCK BRAKE (ABS) ACTIVATION AT LOW SPEEDS ON VARIOUS MODELS INCLUDING THE 1995 AND 1996 ENVOY. *TT
990730016A
Oct 2002
Power TrainDIAGNOSTIC INFORMATION FOR INTERMITTENT TRANSMISSION DOWNSHIFT, SLIP, BUSY/CYCLING TCC OR NOISY COOLING FAN. *TT
020604043
Aug 2002
Engine And Engine CoolingSUBJECT REGARDING REVISED DTC P0340 CAMSHAFT POSITION (CMP) SENSOR CIRCUIT DIAGNOSITC. NLM
020864013
May 2002
StructureSOME CUSTOMERS MAY COMMENT THAT THE RIGHT REAR DOOR HANDLE ON THE CARGO DOOR BREAKS. *TT
311001
Oct 2001
Engine And Engine CoolingSOME VEHICLES MAY EXHIBIT AN EXHAUST NOISE, RATTLE NOISE AT 550 RPM. *TT
01036
Aug 2001
Seat BeltsSUBJECT REGARDING FASTEN SEAT BELT WARNING AUDIBLE SIGNAL - PARTS INFORMATION UPDATE. *TT
01123
Jun 2001
Seat BeltsCAMPAIGN PARTS BULLETIN REGARDING FASTEN SEAT BELT WARNING AUDIBLE SIGNAL. *TT
01036
Jun 2001
Seat BeltsTHIS BULLETIN STATES THAT GENERAL MOTORS HAS DECIDED THAT CERTAIN VEHICLES FAIL TO CONFIRM TO FEDERAL/CANADA MOTOR VEHICLE SAFETY STANDARD 208, OCCUPANT CRASH PROTECTION, 208, OCCUPANT RESTRAIN SYSTEM IN FRONTAL IMPACT, AND ARTICLE 22-3, TRIAS 49, SEAT BELT WARNING DEVICE,...
010730021
May 2001
Power TrainTHIS TECHNICAL SERVICE BULLETIN STATES THAT TECHNICIANS MAY EXPERIENCE DIFFICULTY IN REMOVING THE CONNECTORS FROM THE PARK / NEUTRAL POSITION SWITCH, USUALLY WHEN TRYING TO REMOVE THE SWITCH DURING TRANSMISSION SERVICE. *TT
020201
Feb 2001
VisibilityTHIS MESSAGE CONCERNS 1996 THROUGH 2000 M & L VANS, CHEVROLET ASTRO AND GMC SAFARI THAT MAY EXHIBIT A LACK OF HEAT AT THE DRIVER'S SEAT. *TT
01036
Jan 2001
Seat BeltsINFORMATION REGARDING FASTEN SEAT BELT WARNING AUDIBLE SIGNAL PARTS AVAILABILITY. *SLC
98030
Jul 1998
Seat BeltsSPECIAL POLICY FOR SAFETY BELT GUIDE COVER. *YC
577126B
Apr 1997
Power TrainTRANSMISSION FLUID LEAK FROM PUMP BODY (REPLACE BUSHING). *TW
666309
Apr 1997
Fuel SystemENGINE HARD TO START (REPLACE FUEL PUMP PULSATOR). *TW
9674L60E04A
Apr 1997
Power TrainTRANSMISSION FLUID LEAK FROM PUMP BODY (REPLACE BUSHING). *TW
9774L60E08A
Apr 1997
Power TrainAUTOMATIC TRANSMISSION 1-2 AND/OR 2-3 UPSHIFT SLIP/FLARE, NO 3RD OR 4TH GEAR, DTC P1870, LAUNCH SHUDDER (REVISE VCM WIRING). *TW
549001A
Mar 1997
EquipmentCLN INDICATOR APPEARS ON RADIO DISPLAY AND DOES NOT TURN OFF (RESET CLN INDICATOR WITH THE EJECT BUTTON ON TAPE). *TW
676114A
Mar 1997
Engine And Engine CoolingENGINE NOISE (INSTALL VALVE STEM OIL SEAL). *TW
569603A
Jan 1997
Electrical SystemELECTRICAL INTERFERENCE IN MOBILE (TWO-WAY) RADIO (REPROGRAM VCM-A). *TW
3081
Engine And Engine CoolingSERVICE ENGINE SOON LIGHT AND P0300 WHEN TOWING, CRUISING UPHILL OR ON HARD ACCELERATION. *TT

Before you buy this vehicle

A test-drive checklist generated from this vehicle's own complaint and recall record.

  1. Find the roughest road nearby.Clunks over bumps, a droning hum that changes when the car leans, or a corner that sits low are this vehicle's suspension complaints. Wheel bearings and control arm bushings lead the parts list.
  2. Run the wipers and washers, and test every window.Slow or stuck regulators, streaking wipers, and windshield cracks are this vehicle's visibility complaints.
  3. Brake hard once from speed on an empty road.A pull to one side, a pulsing pedal, a pedal that sinks at a stop, or an ABS light that stays lit are the brake complaints on this vehicle presenting themselves.
  4. Run the VIN against open recalls before you negotiate.This vehicle has 4 recall campaigns on file. An open recall needs VIN-specific confirmation. Many are quick, no-charge fixes and worth negotiating over; an unresolved do-not-drive advisory, or a remedy the manufacturer has not yet made available, should stop the purchase until it is resolved.
  5. Ask for the service history in writing, then read it against this page.The complaint families above are where owners of this vehicle report trouble. Repairs in exactly those systems are evidence the car had the problem; no such repairs could mean it never developed it, or that it was never fixed. The test-drive items above are how you tell those apart.

Parts search directory

The generic parts list for this vehicle has its own page: a search launcher for every system, filtered by fuel type and era but not by engine, trim, or brake type. It is not a diagnosis and not a fitment guarantee.

Open the parts directory for this Chevrolet Astro →