Vehicles / Saturn / Ion / 2003

2003 Saturn Ion

961 federal complaints · 5 recall campaigns on file · 5 federal investigations
See all 6 model years of the Saturn Ion →
Engine
2.2L 4-cyl
Fuel
Regular
Drive
FWD
EPA economy
21 city / 29 hwy
Federal complaints
961
Recall campaigns
5

Fault profile

Every federal complaint on this vehicle, grouped by component family.

Electrical system
395
Steering
140
Engine & cooling
80
Power train
57
Air bags
49
Glass & wipers
38
Speed control
38
Lighting
36
Complaints are owner-reported and not verified by the agency.

Known issues

The largest complaint clusters, with common replacement parts for each.

Electrical system

395 complaints3 fire reports12 crash reports
"2003 SATURN ION. CONSUMER WRITES IN REGARDS TO FAULTY IGNITION SWITCH RECALL AND SEEKS REIMBURSEMENT FOR REPAIRS. *SMD..."- from a federal complaint filed against this model
Common replacement parts
Engine Control Module
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Mass Air Flow Sensor
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MAP Sensor
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Steering

140 complaints3 crash reports
"WHILE DRIVING, COMPLETE ELECTRICAL FAILURE. ALL DASH LIGHTS OUT. GAUGES ZERO. STEERING DIFFICULT. THIS CONTINUES TO HAPPEN. *TR..."- from a federal complaint filed against this model
Common replacement parts
Steering Rack and Pinion
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Power Steering Pump
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Power Steering Hose
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Engine & cooling

80 complaints1 fire report1 crash report
"ENGINE IS OVERHEATING, I HAVE REPLACED THERMOSTAT, WATER PUMP, AND IT SEEMS THAT IT IS RELATED TO THE TIMING BELT ON THE VEHICLE. *TR..."- from a federal complaint filed against this model
Common replacement parts
Complete Engine Assembly
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Cylinder Head
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Head Gasket Set
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Federal defect investigations

Formal investigations opened by the federal safety agency into this vehicle. An investigation is the step between a complaint pattern and a recall; not every one results in one.

InvestigationStatusComponentSubject
PE07011
opened Feb 2007
closed Aug 2007VisibilityWINDSHIED WIPER LINKAGE FAILURE
INVESTIGATION DISCLOSED THAT THE MANUFACTURER ISSUED A SERVICE BULLETIN IN AUGUST 2003, REGARDING SERVICE THAT REQUIRED REMOVAL OF THE WIPER ARMS.GM ISSUED THE BULLETIN AT THAT TIME TO ADDRESS CUSTOMER COMMENTS ON WINDSHIELD WIPER CHATTERING OR HOPPING ACROSS
PE06006
opened Jan 2006
closed Jun 2006Engine And Engine CoolingTIMING CHAIN FAILURE
ON DECEMBER 12, 2005, ODI RECEIVED A DEFECT PETITION (DP05-008) REQUESTING THE INVESTIGATION OF TIMING CHAIN FAILURES THAT COULD CAUSE STALLING IN SATURN VEHICLES EQUIPPED WITH THE 2.2L (L61) ENGINE. ODI OPENED PE06-006 ON JANUARY 24, 2006, WITH 24 VEHICLE OWN
DP05008
opened Dec 2005
closed Feb 2006Engine And Engine CoolingTIMING CHAIN FAILURE
ANALYSIS UNDERTAKEN IN RESPONSE TO THE PETITION IDENTIFIED 26 COMPLAINTS ALLEGING TIMING CHAIN FAILURES IN MY 2000-2003 SATURN L-SERIES VEHICLE EQUIPPED WITH THE 2.2L L4 ENGINE.MOST COMPLAINTS OF TIMING CHAIN FAILURE REPORTEDLY RESULTED IN A SUDDEN LOSS OF ENG
EA04035
opened Dec 2004
closed Oct 2005Exterior LightingFRONT TURN SIGNAL/DRL FAILURE
THE COMBINATION FRONT TURN SIGNAL/DRL IN MY 2003 SATURN ION COUPES EXPERIENCED SIGNIFICANT EARLY-LIFE FAILURES DUE TO VARIOUS BULB QUALITY ISSUES DUE TO INADEQUATE DESIGN AND MANUFACTURE.THIS PROBLEM TREND APPEARS TO HAVE DISAPPEARED AFTER THE FALL OF 2003.THE
PE04061
opened Aug 2004
closed Dec 2004Exterior LightingFRONT TURN SIGNAL/DRL FAILURE - led to recall 04V547000
ON NOVEMBER 16, 2004, GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF 178,798 MODEL YEAR (MY) 2003 AND 2004 SATURN ION SEDAN VEHICLES FOR INOPERATIVE FRONT TURN SIGNAL/DRL BULBS.GM STATED THAT TEMPERATURES IN THE LAMP ASSEMBLY EXCEED THE MATERIAL SPE

Recall campaigns

Recall repairs are performed free of charge at any franchised dealer.

CampaignComponentSummaryRemedy
14V171000Electrical SystemGeneral Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In tFree at dealer
14V047000Electrical SystemThis defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should aFree at dealer
04V547000Exterior LightingCERTAIN PASSENGER VEHICLES HAVE A CONDITION IN WHICH THE TURN SIGNAL LAMP AND DAYTIME RUNNING LAMP (DRL) ON EITHER FRONT SIDE CAN STOP WORKING BECAUSE OF LOSS OF CONTACT BETWEEN THE BULB AND SOCKET.Free at dealer
04V004000VisibilityCERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 118, "POWER-OPERATED WINDOW, PARTITION, AND ROOF PANEL SYSTEMS." THE POWER WINDOWS AND/OR SUNROOF MAY BE OPERABFree at dealer
04V003000Fuel System, GasolineCERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.2L 4-CYLINDER (L61) ENGINES WERE BUILT WITH A FUEL FILTER THAT COULD CORRODE PREMATURELY ON THE EXTERIOR SURFACE.Free at dealer

Before you buy this vehicle

A test-drive checklist generated from this vehicle's own complaint and recall record.

  1. Sit in it with the engine off and test everything that has a switch.Windows, locks, lights, the cluster, the radio. Electrical faults are this vehicle's story and the hardest to see on a drive: an intermittent no-start waits for the second week of ownership. Ask for the battery's age and whether any control module has been replaced.
  2. Drive one straight highway stretch and one slow parking lot.Wander or a shimmy over bumps at speed, and heavy or dropped assist at low speed, are the two faces of this vehicle's steering cluster. A clunk on turn-in points at the linkage.
  3. Cold-start it yourself and listen for the first thirty seconds.Knocking, ticking that fades as it warms, or blue or white smoke on startup are the sounds of this vehicle's engine cluster. Check the oil level and the coolant color, and ask whether the engine or its head gaskets have ever been out.
  4. Run the VIN against open recalls before you negotiate.This vehicle has 5 recall campaigns on file. Every one is a free repair at a franchised dealer, but only if it has been done; an unrepaired recall is a bargaining chip, not a deal-breaker.
  5. Ask for the service history in writing, then read it against this page.The complaint families above are where this vehicle fails. A history with repeated repairs in exactly those systems tells you the car had the problem; a history with none of them tells you it may not have been fixed yet.

Every part on this vehicle

Filtered to this vehicle's configuration. Each link opens a live eBay search.

Brakes
Front Brake PadsBuy it now on eBay
Rear Brake PadsRear discs; economy cars may use drums/shoes insteadBuy it now on eBay
Brake ShoesRear drum brake vehicles onlyBuy it now on eBay
Front Brake RotorsBuy it now on eBay
Rear Brake RotorsBuy it now on eBay
Brake DrumsRear drum brake vehicles onlyBuy it now on eBay
Front Brake CaliperBuy it now on eBay
Rear Brake CaliperBuy it now on eBay
Brake Master CylinderBuy it now on eBay
Brake BoosterEVs use electronic boost; vacuum boosters are combustion-eraBuy it now on eBay
Brake HoseBuy it now on eBay
Brake Hardware KitBuy it now on eBay
ABS Control ModuleABS became widespread early 1990s; standard by 2012Buy it now on eBay
ABS Wheel Speed SensorBuy it now on eBay
Parking Brake CableElectronic parking brakes replace cables on most vehicles after ~2015Buy it now on eBay
Brake Proportioning ValveFunction absorbed by ABS/ESC modules on later vehiclesBuy it now on eBay
Brake Fluid ReservoirBuy it now on eBay
Brake Pedal PadMostly universal fitmentBuy it now on eBay
Suspension
Front StrutsBuy it now on eBay
Rear ShocksBuy it now on eBay
Strut MountBuy it now on eBay
Coil SpringsBuy it now on eBay
Leaf SpringsTrucks and older RWD vehiclesBuy it now on eBay
Upper Control ArmBuy it now on eBay
Lower Control ArmBuy it now on eBay
Control Arm BushingsBuy it now on eBay
Ball JointBuy it now on eBay
Sway Bar LinksBuy it now on eBay
Sway Bar BushingsBuy it now on eBay
Sway BarBuy it now on eBay
Front Wheel Hub Bearing AssemblyBuy it now on eBay
Rear Wheel Hub Bearing AssemblyBuy it now on eBay
Trailing ArmBuy it now on eBay
Torsion BarMostly trucks/SUVs of the 1980s-2000sBuy it now on eBay
Air Suspension CompressorLuxury/SUV trims onlyBuy it now on eBay
Air Suspension SpringLuxury/SUV trims onlyBuy it now on eBay
Camber Alignment KitBuy it now on eBay
Coilover KitAftermarket performance upgrade rather than OE replacementBuy it now on eBay
Steering
Steering Rack and PinionBuy it now on eBay
Power Steering PumpHydraulic PS phased out for electric ~2005-2015Buy it now on eBay
Power Steering HoseBuy it now on eBay
Power Steering ReservoirBuy it now on eBay
Inner Tie RodBuy it now on eBay
Outer Tie Rod EndBuy it now on eBay
Idler ArmRecirculating-ball steering; mostly trucksBuy it now on eBay
Pitman ArmRecirculating-ball steering; mostly trucksBuy it now on eBay
Steering ColumnBuy it now on eBay
Steering WheelBuy it now on eBay
Clock SpringAirbag-era vehicles; spiral cable behind wheelBuy it now on eBay
Engine
Complete Engine AssemblyBuy it now on eBay
Cylinder HeadBuy it now on eBay
Head Gasket SetBuy it now on eBay
Valve CoverBuy it now on eBay
Valve Cover GasketBuy it now on eBay
Timing Belt KitEngine-specific: belt vs chain varies by engine not model yearBuy it now on eBay
Timing Chain KitEngine-specific: belt vs chain varies by engine not model yearBuy it now on eBay
Timing CoverBuy it now on eBay
CamshaftBuy it now on eBay
CrankshaftBuy it now on eBay
Piston SetBuy it now on eBay
Connecting RodBuy it now on eBay
Oil PanBuy it now on eBay
Oil Pan GasketBuy it now on eBay
Oil PumpBuy it now on eBay
Oil FilterBuy it now on eBay
Oil CoolerBuy it now on eBay
Engine MountEVs have motor mounts; keyword still worksBuy it now on eBay
Harmonic BalancerBuy it now on eBay
FlywheelAutomatics use a flexplateBuy it now on eBay
FlexplateBuy it now on eBay
Intake ManifoldBuy it now on eBay
Intake Manifold GasketBuy it now on eBay
Exhaust ManifoldBuy it now on eBay
Valve SpringsBuy it now on eBay
Rocker ArmsBuy it now on eBay
Valve LiftersBuy it now on eBay
PCV ValveBuy it now on eBay
Serpentine BeltPre-1985 vehicles often use multiple V-beltsBuy it now on eBay
Belt TensionerBuy it now on eBay
Idler PulleyBuy it now on eBay
TurbochargerTurbo-equipped engines onlyBuy it now on eBay
IntercoolerTurbo-equipped engines onlyBuy it now on eBay
Engine Splash ShieldBuy it now on eBay
Engine Air FilterBuy it now on eBay
Air Intake BoxBuy it now on eBay
Oil Filler CapBuy it now on eBay
Engine Oil DipstickBuy it now on eBay
Engine Management
Engine Control ModuleOften VIN-programmed; note on pageBuy it now on eBay
Mass Air Flow SensorBuy it now on eBay
MAP SensorBuy it now on eBay
Throttle BodyBuy it now on eBay
Throttle Position SensorBuy it now on eBay
Idle Air Control ValveReplaced by electronic throttle controlBuy it now on eBay
Upstream Oxygen SensorBuy it now on eBay
Downstream Oxygen SensorPost-cat sensor arrived with OBD-II in 1996Buy it now on eBay
Coolant Temperature SensorBuy it now on eBay
Oil Pressure SensorBuy it now on eBay
Knock SensorBuy it now on eBay
Camshaft Position SensorBuy it now on eBay
Crankshaft Position SensorBuy it now on eBay
Vehicle Speed SensorBuy it now on eBay
Ignition
Spark PlugsBuy it now on eBay
Spark Plug WiresCoil-on-plug eliminated wires on most engines by mid-2000sBuy it now on eBay
Ignition CoilBuy it now on eBay
Ignition Control ModuleBuy it now on eBay
Ignition SwitchBuy it now on eBay
Ignition Lock CylinderPush-button start replaces the cylinder on most vehicles after ~2015Buy it now on eBay
Cooling
RadiatorBuy it now on eBay
Radiator CapBuy it now on eBay
Radiator Cooling FanBuy it now on eBay
Fan ClutchMechanical fans; mostly RWD trucksBuy it now on eBay
Water PumpBuy it now on eBay
ThermostatBuy it now on eBay
Thermostat HousingBuy it now on eBay
Upper Radiator HoseBuy it now on eBay
Lower Radiator HoseBuy it now on eBay
Heater HoseBuy it now on eBay
Heater CoreBuy it now on eBay
Coolant ReservoirEVs have coolant loops for battery/electronicsBuy it now on eBay
Radiator SupportBuy it now on eBay
Transmission Oil CoolerBuy it now on eBay
Fuel System
Fuel PumpBuy it now on eBay
Fuel Pump Module AssemblyIn-tank module with senderBuy it now on eBay
Fuel FilterBuy it now on eBay
Fuel InjectorsBuy it now on eBay
Fuel RailBuy it now on eBay
Fuel TankBuy it now on eBay
Gas CapCapless fillers on many vehicles after ~2010Buy it now on eBay
Fuel Filler NeckBuy it now on eBay
Fuel Pressure RegulatorBuy it now on eBay
Fuel Level Sending UnitBuy it now on eBay
EVAP Purge ValveBuy it now on eBay
EVAP Charcoal CanisterBuy it now on eBay
Exhaust
Catalytic ConvertereBay requires EPA-compliant units; CARB-only rules for CA/NY/CO vehicles - flag on pageBuy it now on eBay
MufflerBuy it now on eBay
Exhaust ResonatorBuy it now on eBay
Exhaust PipeBuy it now on eBay
Exhaust Flex PipeBuy it now on eBay
Exhaust Gasket SetBuy it now on eBay
Exhaust HangerLargely universal rubber hangersBuy it now on eBay
Exhaust Heat ShieldBuy it now on eBay
EGR ValveBuy it now on eBay
Secondary Air Injection PumpBuy it now on eBay
Exhaust TipAccessory; sized by pipe diameter not vehicleBuy it now on eBay
Drivetrain
Automatic Transmission AssemblyBuy it now on eBay
Manual Transmission AssemblyBuy it now on eBay
Torque ConverterBuy it now on eBay
Transmission Rebuild KitBuy it now on eBay
Transmission MountBuy it now on eBay
Transmission Oil PanBuy it now on eBay
Transmission Filter KitBuy it now on eBay
Shift SolenoidBuy it now on eBay
Transmission Control ModuleBuy it now on eBay
Shifter CableBuy it now on eBay
Shift KnobMostly universal threadsBuy it now on eBay
Clutch KitBuy it now on eBay
Clutch Master CylinderBuy it now on eBay
Clutch Slave CylinderBuy it now on eBay
Front CV AxleBuy it now on eBay
Rear CV AxleAWD/RWD independent-rear vehiclesBuy it now on eBay
CV Boot KitBuy it now on eBay
DriveshaftRWD/AWD vehiclesBuy it now on eBay
Universal JointBuy it now on eBay
Differential AssemblyBuy it now on eBay
Differential CoverBuy it now on eBay
Transfer Case4WD/AWD vehiclesBuy it now on eBay
Axle ShaftBuy it now on eBay
Wheel StudsBuy it now on eBay
Electrical
Car Battery12V battery; group size specificBuy it now on eBay
Battery CableBuy it now on eBay
Battery TrayBuy it now on eBay
AlternatorHybrids/EVs use DC-DC converters insteadBuy it now on eBay
Starter MotorBuy it now on eBay
Fuse BoxBuy it now on eBay
RelayStandardized ISO relaysBuy it now on eBay
Engine Wiring HarnessBuy it now on eBay
Body Control ModuleBuy it now on eBay
Instrument ClusterMileage-programmed; note on pageBuy it now on eBay
HornLargely universalBuy it now on eBay
Power Window MotorBuy it now on eBay
Power Window SwitchBuy it now on eBay
Door Lock ActuatorBuy it now on eBay
Key Fob RemoteBuy it now on eBay
12V Power OutletBuy it now on eBay
Ground StrapBuy it now on eBay
Trailer Wiring HarnessBuy it now on eBay
HVAC
AC CompressorBuy it now on eBay
AC CondenserBuy it now on eBay
AC EvaporatorBuy it now on eBay
AC Expansion ValveBuy it now on eBay
AC Receiver DrierBuy it now on eBay
AC Hose AssemblyBuy it now on eBay
Blower MotorBuy it now on eBay
Blower Motor ResistorBuy it now on eBay
Heater Control ValveBuy it now on eBay
Climate Control ModuleBuy it now on eBay
Cabin Air FilterRare before late 1990sBuy it now on eBay
AC Pressure SwitchBuy it now on eBay
Lighting
Headlight AssemblyBuy it now on eBay
Headlight BulbsBulb size specific; model keyword still standard searchBuy it now on eBay
Tail Light AssemblyBuy it now on eBay
Fog Light AssemblyBuy it now on eBay
Turn Signal AssemblyBuy it now on eBay
Side Marker LightBuy it now on eBay
Third Brake LightMandatory on US cars from 1986Buy it now on eBay
License Plate LightBuy it now on eBay
Dome Light AssemblyBuy it now on eBay
Headlight SwitchBuy it now on eBay
Dimmer SwitchBuy it now on eBay
Body
HoodBuy it now on eBay
Front FenderBuy it now on eBay
Front Bumper CoverBuy it now on eBay
Rear Bumper CoverBuy it now on eBay
Bumper Reinforcement BarBuy it now on eBay
GrilleBuy it now on eBay
Side MirrorBuy it now on eBay
Mirror GlassBuy it now on eBay
Exterior Door HandleBuy it now on eBay
Door HingeBuy it now on eBay
Hood LatchBuy it now on eBay
Hood Lift StrutsBuy it now on eBay
Trunk LidBuy it now on eBay
LiftgateSUVs/hatchbacksBuy it now on eBay
Liftgate StrutsBuy it now on eBay
TailgatePickupsBuy it now on eBay
Tailgate HandlePickupsBuy it now on eBay
Fender LinerBuy it now on eBay
Mud FlapsBuy it now on eBay
Running BoardsTrucks/SUVsBuy it now on eBay
Roof Rack Cross BarsBuy it now on eBay
Rear SpoilerBuy it now on eBay
Emblem SetBuy it now on eBay
AntennaBuy it now on eBay
Rocker PanelRust repair staple for older vehiclesBuy it now on eBay
Quarter PanelBuy it now on eBay
Cowl Panel GrilleBuy it now on eBay
Door Weatherstrip SealBuy it now on eBay
Glass
WindshieldFreight-heavy; local install more common but glass sells on eBayBuy it now on eBay
Rear Window GlassBuy it now on eBay
Door Window GlassBuy it now on eBay
Window RegulatorBuy it now on eBay
Wiper BladesSize-specific but model search is the standard patternBuy it now on eBay
Wiper ArmBuy it now on eBay
Windshield Wiper MotorBuy it now on eBay
Windshield Washer PumpBuy it now on eBay
Washer Fluid ReservoirBuy it now on eBay
Interior
Front SeatBuy it now on eBay
Seat Cover SetBuy it now on eBay
Seat BeltBuy it now on eBay
Seat Belt BuckleBuy it now on eBay
Floor MatsBuy it now on eBay
Carpet SetBuy it now on eBay
DashboardBuy it now on eBay
Dash CoverBuy it now on eBay
Glove BoxBuy it now on eBay
Center ConsoleBuy it now on eBay
Console Lid ArmrestBuy it now on eBay
Door PanelBuy it now on eBay
HeadlinerBuy it now on eBay
Sun VisorBuy it now on eBay
Rearview MirrorBuy it now on eBay
Radio Head UnitOE replacement; aftermarket DIN units are their own worldBuy it now on eBay
Car SpeakersSized by diameter more than vehicleBuy it now on eBay
Steering Wheel CoverUniversal sizingBuy it now on eBay
Wheels
Wheel RimBuy it now on eBay
HubcapsBuy it now on eBay
Wheel Center CapsBuy it now on eBay
Valve StemsBuy it now on eBay
Spare Tire KitBuy it now on eBay
Jack KitBuy it now on eBay
Lug NutsThread/seat specificBuy it now on eBay
Wheel SpacersBolt-pattern specificBuy it now on eBay
TiresSearched by tire size not vehicle; link the size from vehicle specsBuy it now on eBay