Vehicles / Ford / F-250 / 2004

2004 Ford F-250

154 federal complaints (202 component records) · 2 recall campaigns on file · 2 federal investigations · 72 service bulletins · 3 Canadian recalls
See all 26 model years of the Ford F-250 →
EPA economy
Not rated (heavy-duty)
Federal complaints
154
Recall campaigns
2
How to read this file. Complaint records are unverified owner submissions to the federal safety agency. Counts are raw, not adjusted for sales volume or vehicle age. Recall campaigns apply to the model; only a VIN check shows whether this car is affected or repaired. Parts shown are named by an editorial note or listed as a search directory; none is a diagnosis. Full methodology.

Fault profile

Complaint-component records on this vehicle, grouped by family. A complaint naming two systems counts once in each.

Engine & cooling
64
Electrical system
38
Speed control
19
Fuel system
15
Power train
12
Tires
10
Steering
10
Brakes
10
Complaints are owner-reported and not verified by the agency.

When it fails

The timing of this vehicle's reported failures, from the complaint file itself. A cluster tells you what to expect and when; it is shaped by reporting behavior as well as by the vehicle.

Vehicle age when the failure occurred

0 years old: 52 complaints01 years old: 18 complaints2 years old: 2 complaints3 years old: 3 complaints4 years old: 4 complaints5 years old: 4 complaints56 years old: 4 complaints7 years old: 7 complaints8 years old: 7 complaints9 years old: 4 complaints10 years old: 3 complaints1011 years old: 8 complaints12 years old: 7 complaints13 years old: 1 complaints14 years old: 3 complaints15 years old: 8 complaints1516 years old: 3 complaints17 years old: 1 complaints18 years old: 1 complaints19 years old: 2 complaints20+ years old: 4 complaints20+
Years between the model year and the owner's reported failure date. Based on 146 of 154 complaints with a usable failure date.

Odometer when the failure occurred

0,000 - 20,000 miles: 47 complaints020,000 - 40,000 miles: 10 complaints40,000 - 60,000 miles: 8 complaints40k60,000 - 80,000 miles: 5 complaints80,000 - 100,000 miles: 7 complaints80k100,000 - 120,000 miles: 11 complaints120,000 - 140,000 miles: 5 complaints120k140,000 - 160,000 miles: 10 complaints160,000 - 180,000 miles: 3 complaints160k180,000 - 200,000 miles: 7 complaints200,000+ miles: 6 complaints200k+
Owner-reported mileage at failure, in 20,000-mile bands. Based on 119 of 154 complaints reporting a plausible odometer (500 to 500,000 miles; unverified).

Known issues

The component families with the most complaint records against this vehicle. Counts, crash and fire figures belong to the whole family, not to any single named issue. Parts listed are related system parts, not a diagnosis.

Engine & cooling

64 complaint records1 fire report
"WHILE DRIVING/IDLING THE EXHAUST FUMES SEEP INTO THE PASSENGER COMPARTMENT. AS A RESULT, THE FUMES IRRITATE CONSUMER'S EYES.*AK..."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse engine & cooling parts in the directory →

Electrical system

38 complaint records1 fire report
"REDUCED POWERED UNDER A GRADE/LOAD. REDUCED ACCELERATION. BOGS DOWN, CANNOT REACH SPEEDS HIGHER THAN 40-45 MPH, UP HILL...."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse electrical system parts in the directory →

Speed control

19 complaint records1 fire report1 crash report
"WHILE DEPRESSING THE BRAKE PEDAL ACCELERATOR PEDAL STUCK. THIS CAUSED THE RPMS TO RACE AT A HIGH RATE. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK..."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse speed control parts in the directory →

Federal defect investigations

Formal investigations opened by the federal safety agency into this vehicle. An investigation is the step between a complaint pattern and a recall; not every one results in one.

InvestigationStatusComponentSubject
DP05005
opened Sep 2005
closed Jan 2006Engine And Engine CoolingSPARK PLUG EJECTION FROM CYLINDER HEAD
ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE...
PE04070
opened Oct 2004
closed Feb 2005Engine And Engine CoolingENGINE STALLING
TWENTY FIVE OF THE ODI FAILURE REPORTS ARE DUPLICATIVE OF FORD COMPLAINTS.TWENTY ODI REPORTS DO NOT CONTAIN A VIN (AND MAY OR MAY NOT BE DUPLICATIVE OF FORD REPORTS).THE 14 ALLEGED CRASHES AND 2 ALLEGED INJURIES WERE ALL MINOR.SUBMITTED DURING PRELIMINARY...

Recall campaigns

Safety-recall remedies are normally provided at no charge. Under US federal law the mandatory free remedy applies when the vehicle was no more than 15 years old at the time the defect was determined; manufacturers often cover older vehicles voluntarily. Canadian rules differ. Confirm eligibility with the manufacturer using the VIN. Each campaign number links to the federal record.

CampaignComponentSummaryRemedy
11V352000Exterior LightingFORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL...Normally free
04V229000TiresCERTAIN LARIAT AND KING RANCH MODEL PICKUP TRUCKS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO.Normally free

Transport Canada recalls

Recalls issued under Canadian law for this model year, from Transport Canada's Vehicle Recalls Database. Matched by model name, so a Canadian-market variant may appear here that was sold under another name in the US. Units are Canadian vehicles affected.

RecallSystemUnits (CA)Summary
2014103
2014-03-31
Airbag101,212Certain vehicles may not comply with Canada Motor Vehicle Safety Standard 208 - Occupant Protection in Frontal Impacts. Prescribed text may have been omitted from the airbag warning label in the French language only.
2005183
2005-06-20
Fuel System16,601On certain vehicles equipped with a 6.0L diesel engine, the Fuel Injection Control Module (FICM) wire harness may chafe against an engine bolt.
2004167
2004-05-19
Wheels208Certain F250/350 King Ranch and Lariat 4x4 single rear wheel vehicles equipped with Goodyear Wrangler AT/S LT275/65R18 tires fail to conform to the requirements of CMVSS 120.

Service bulletins and warranty extensions

Manufacturer communications to dealers on file with the federal agency: repair instructions, service campaigns, and warranty extensions. A warranty extension means the manufacturer may pay for a repair the recall table does not cover.

BulletinTypeComponentSummary
05215
Oct 2005
Engine And Engine CoolingBUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005. *TT
04B24
Aug 2005
Power TrainLOW/REVERSE GEAR SET PINION SHAFT(S) THAT MAY WALK OUT, CAUSING METALLIC PARTICLE CONTAMINATION. CUSTOMER SATISFACTION PROGRAM 04B24. TRANSMISSION REVERSE PLANET REPLACEMENT. *TT SUPPLEMENT #1 AND #2. *TT SUPPLEMENT #3. *TT
08172005
Aug 2005
EquipmentCUSTOMER SATISFACTION PROGRAM 05B29: SUPPLEMENT#3. CHARGE AIR COOLER DUCT REPLACEMENT. *SC
0536
Feb 2005
Power Train4X4 TRANSFER CASE JUMP OUT OF 4TH OR 4L - MANUAL SHIFT TRANSFER CASE. *TT
18397
Feb 2005
Engine And Engine CoolingLACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT
Show 55 more bulletins
BulletinTypeComponentSummary
18406
Feb 2005
StructureSERVICE TIPS BEFORE ARC WELDING ON THE FRAME OR BODY OF A UNIT. *TT
18376
Jan 2005
Power TrainA COLD WEATHER REVERSE ENGAGEMENT STALL. *TT
18384
Jan 2005
Electrical SystemPOPPING OR QUAVERING FROM RADIO ON THE AM BAND. *TT
04266
Jan 2005
Power TrainA DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP. *TT
0471
Dec 2004
Electrical SystemWARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT
042107
Dec 2004
Power TrainGENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
04238
Nov 2004
SteeringSTEERING GEAR NOISE - 6.0L DIESEL ENGINE. *TT
04236
Nov 2004
SuspensionVEHICLE LEAN SAG WHEN OBSERVED FROM REAR OF VEHICLE. *EH
04217
Nov 2004
Power TrainGENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES. *TT
04209
Oct 2004
Engine And Engine CoolingLOW POWER - COLD SIDE CHARGE AIR COOLER (CAC) DISCONNECTED - OIL LEAK AT COLD SIDE CAC CONNECTIONS - 6.0L ENGINE - VEHICLES BUILT 12/15/2003 THROUGH 4/1/2004. *TT
18209
Oct 2004
Power TrainHARSH/SLIPPING SHIFTS AND/OR HARSH/DELAYED ENGAGEMENT INTO DRIVE OR REVERSE. *TT
18217
Oct 2004
Fuel SystemMULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
18223
Oct 2004
Service BrakesVACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST. OASIS. TO ALSO INCLUDE 2005 SUPER DUTY F-SERIES, EXCURSION, AND F650/750. *TT
18226
Oct 2004
Electrical SystemMALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P2614/P2617, MULTIPLE DRIVEABILITY ISSUES AND/OR GLOW PLUG OR WATER-IN-FUEL LAMP FLICKER. OASIS. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES AND EXCURSION. *TT
04174
Sep 2004
Electrical SystemMALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
17406
Sep 2004
Engine And Engine CoolingLOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START. *MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT
18069
Aug 2004
Engine And Engine CoolingLOW POWER AND/OR DIAGNOSTIC TROUBLE CODE P0299 OR P2263 - TURBOCHARGER DIAGNOSTIC SERVICE TIP. *TT
04115
Jun 2004
Engine And Engine CoolingNO START OR CONSTANT ENGINE MISFIRE - FUEL INJECTION CONTROL MODULE (FICM) DIAGNOSIS - 6.0L DIESEL. *TT
17869
Jun 2004
Engine And Engine CoolingAIR INDUCTION SYSTEM APPEARS TO BE WARPED AND/OR NOT SEALING. *TT
17874
Jun 2004
Power TrainDELAYED/HARSH FORWARD OR REVERSE ENGAGEMENTS. *TT
17885
Jun 2004
Engine And Engine CoolingLACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263 AFTER TURBOCHARGER REPLACEMENT. *TT
0492
May 2004
Engine And Engine CoolingWATER-IN-FUEL LAMP ILLUMINATED AFTER DRAINING HEATED FUEL CONDITIONING MODULE (HFCM) ON VEHICLES BUILT PRIOR TO 11/1/2003 WITH 6.0L ENGINE. *TT
17683
Apr 2004
Engine And Engine CoolingENGINE OIL LEAKS AT LOWER CRANKCASE. *TT
17701
Apr 2004
Electrical SystemMALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P2263. *TT
17704
Apr 2004
Electrical SystemDRIVEABILITY CONCERNS AND SET DIAGNOSTIC TROUBLE CODES P2614 AND P2617. *TT
17716
Apr 2004
Engine And Engine CoolingBELT NOISE. *TT
17719
Apr 2004
Engine And Engine CoolingLOW POWER/BOOST DUE TO THE PLASTIC CHARGE AIR COOLER (CAC) DUCT BLOWING OFF. *TT
17727
Apr 2004
Power TrainCLUNK OR POP ON INITIAL ENGAGEMENT FROM REVERSE TO DRIVE AT APPROXIMATELY 2-3 MPH. VARIOUS MODLES INCLUDING 2004 ECONOLINE. *TT
17594
Mar 2004
Electrical SystemDIAGNOSTIC TROUBLE CODE (DTC) U1262 (SCP COMMUNICATION BUS FAULT) STORED IN THE INSTRUMENT CLUSTER (IC). *TT
17603
Mar 2004
Air BagsAIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B1871 OR B1935 FOLLOWING ECS/RCM REPLACEMENT. *TT
17613
Mar 2004
Electrical SystemDRIVEABILITY CONCERNS AND SET DIAGNOSTIC TROUBLE CODES (DTC'S) P2614 (CAMSHAFT POSITION OUTPUT CIRCUIT OPEN) AND P2617 (CRANKSHAFT POSITION OUTPUT CIRCUIT OPEN). *TT
17618
Mar 2004
Power TrainTRANSMISSION GEAR RATIO ERROR - DIAGNOSTIC TROUBLE CODE (DTC) P0730 ON VEHICLES WITH TORQSHIFT TRANSMISSION. *TT
17624
Mar 2004
Power TrainVARIOUS DRIVEABILITY CONCERNS. TORQSHIFT HARSH DOWNSHIFT AND CLUNK/BUCK/JERK. *TT
17643
Mar 2004
Power TrainHARSH/SLIPPING ENGAGEMENTS, UPSHIFTS AND/OR DOWNSHIFTS ON VEHICLES WITH TORQSHIFT - ADAPTIVE SHIFT STRATEGY. *TT
17667
Mar 2004
Engine And Engine CoolingOIL LEAK FROM FRONT OR REAR OF ENGINE. *TT
17669
Mar 2004
VisibilityCLIMATE CONTROL DEFAULTS TO DEFROST. *TT
17534
Feb 2004
Fuel SystemWATER IN FUEL LIGHT ON, WHICH DOES NOT TURN OFF AFTER WATER HAS BEEN DRAINED FROM THE HORIZONTAL FUEL CONDITIONING MODULE (HFCM). *MJ
17535
Feb 2004
Electrical SystemLACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P0103 - AIR INDUCTION SYSTEM WATER/SNOW DEFLECTOR KIT. *MJ
17537
Feb 2004
Power TrainHARSH ENGAGEMENT OR SHIFT ISSUES WITH PULSATING COOLER LINES AND ERRATIC LINE PRESSURE. *MJ
17540
Feb 2004
Power TrainVARIOUS DRIVEABILITY CONCERNS - TORQSHIFT HARSH DOWNSHIFT AND CLUCK/BUCK/JERK. *MJ
17553
Feb 2004
Electrical SystemLOW CHARGING SYSTEM VOLTAGE WHILE SNOW PLOWING. *MJ
17566
Feb 2004
Engine And Engine CoolingTURBO MOAN/DRONE NOISE AND TACTILE VIBRATION BETWEEN 1500-2000 RPM. *TT
17567
Feb 2004
Power TrainPCM (POWERTRAIN CONTROL MODULE)/FICM/TCM REPROGRAMMING ERRORS. *TT
17568
Feb 2004
Engine And Engine CoolingNORMAL EGR (EXHAUST GAS RECIRCULATION) OPERATION - SERVICE TIP. *TT
17569
Feb 2004
Electrical SystemNO CRANK/NO START WITH LOW TR-P VOLTAGE. *TT
17571
Feb 2004
Electrical SystemMALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES P0603 (POWERTRAIN CONTROL MODULE KEEP ALIVE MEMORY ERROR) OR P0605 ( POWERTRAIN CONTROL MODULE READ ONLY MEMORY ERROR). *TT
17580
Feb 2004
Electrical SystemVARIOUS ELECTRICAL CONCERNS. INOPERATIVE TURN SIGNALS (IN THE MIRROR ONLY), PARKING LIGHTS, RUNNING LIGHTS, CAB LIGHTS, FOG LIGHTS, OR DASH LIGHTS, WITH FUSE 2.17 OPEN. *TT
04T03
Jan 2004
Engine And Engine CoolingSPECIAL SERVICE INSTRUCTION 04T03. DEMONSTRATION/DELIVERY HOLD ON ENGINE CRANKSHAFT. *TT
17460
Jan 2004
Engine And Engine CoolingOIL LEAK THAT SEEMS TO BE COMING FROM HEAD GASKET AREA. INCLUDING FORD F450/550 MY2003. *TT
17472
Jan 2004
Engine And Engine CoolingLOW POWER CONDITION AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263. 6.0L DIESEL ENGINE. ALSO INCLUDES MY2003 FORD F450/550. *TT
17508
Jan 2004
Electrical SystemFALSE DIAGNOSTIC TROUBLE CODES (DTC'S SET DURING USE OF ACTIVE COMMANDS WITH WDS. *TT
17522
Jan 2004
Electrical SystemCRANK NO START, RUNS ROUGH, ENGINE MISSES, BUCKS/JERKS OR LACKS POWER CONDITION - WIRING HARNESS CHAFING. *TT
17530
Jan 2004
Engine And Engine CoolingMOAN/DRONE NOISE AND TACTILE VIBRATION BETWEEN 1500-2000 RPM. *TT
04184
Jan 2004
Engine And Engine CoolingTURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM - 6.0L BUILT AFTER 9/29/2003. *TT
03E03
Dec 2003
Power TrainEMISSIONS RECALL 03E03 - POWERTRAIN CONTROL MODULE AND FUEL INJECTOR CONTROL MODULE RE-CALIBRATION. *TT

Showing 60 of 72 distinct bulletins on file for this vehicle.

Before you buy this vehicle

A test-drive checklist generated from this vehicle's own complaint and recall record.

  1. Cold-start it yourself and listen for the first thirty seconds.Knocking, ticking that fades as it warms, or blue or white smoke on startup are the sounds of this vehicle's engine cluster. Check the oil level and the coolant color, and ask whether the engine or its head gaskets have ever been out.
  2. Sit in it with the engine off and test everything that has a switch.Windows, locks, lights, the cluster, the radio. Electrical faults are this vehicle's story and the hardest to see on a drive: an intermittent no-start waits for the second week of ownership. Ask for the battery's age and whether any control module has been replaced.
  3. Test the throttle response and the cruise control on an open road.A surge, a hang in engine speed after lifting off, or cruise that will not set or cancel cleanly are the speed-control complaints on this vehicle.
  4. Run the VIN against open recalls before you negotiate.This vehicle has 2 recall campaigns on file. An open recall needs VIN-specific confirmation. Many are quick, no-charge fixes and worth negotiating over; an unresolved do-not-drive advisory, or a remedy the manufacturer has not yet made available, should stop the purchase until it is resolved.
  5. Ask for the service history in writing, then read it against this page.The complaint families above are where owners of this vehicle report trouble. Repairs in exactly those systems are evidence the car had the problem; no such repairs could mean it never developed it, or that it was never fixed. The test-drive items above are how you tell those apart.

Parts search directory

The generic parts list for this vehicle has its own page: a search launcher for every system, filtered by fuel type and era but not by engine, trim, or brake type. It is not a diagnosis and not a fitment guarantee.

Open the parts directory for this Ford F-250 →