2004 Lincoln Aviator

81 federal complaints (115 component records) · 0 recall campaigns on file · 2 federal investigations · 56 service bulletins
See all 10 model years of the Lincoln Aviator →
Engine
4.6L 8-cyl
Fuel
Premium
Drive
RWD
EPA economy
12 city / 17 hwy
Federal complaints
81
Recall campaigns
0
Specifications show one example EPA configuration for this model year; other engines, drivetrains, and trims exist and the records below cover all of them.
How to read this file. Complaint records are unverified owner submissions to the federal safety agency. Counts are raw, not adjusted for sales volume or vehicle age. Recall campaigns apply to the model; only a VIN check shows whether this car is affected or repaired. Parts shown are named by an editorial note or listed as a search directory; none is a diagnosis. Full methodology.

Fault profile

Complaint-component records on this vehicle, grouped by family. A complaint naming two systems counts once in each.

Power train
22
Engine & cooling
20
Body & structure
16
Electrical system
8
Glass & wipers
7
Air bags
7
Steering
6
Suspension
5
Complaints are owner-reported and not verified by the agency.

When it fails

The timing of this vehicle's reported failures, from the complaint file itself. A cluster tells you what to expect and when; it is shaped by reporting behavior as well as by the vehicle.

Vehicle age when the failure occurred

0 years old: 11 complaints01 years old: 4 complaints2 years old: 3 complaints3 years old: 4 complaints4 years old: 9 complaints5 years old: 8 complaints56 years old: 12 complaints7 years old: 9 complaints8 years old: 1 complaints9 years old: 7 complaints10 years old: 4 complaints1011 years old: 2 complaints12 years old: 0 complaints13 years old: 2 complaints14 years old: 0 complaints15 years old: 4 complaints1516 years old: 0 complaints17 years old: 0 complaints18 years old: 0 complaints19 years old: 0 complaints20+ years old: 0 complaints20+
Years between the model year and the owner's reported failure date. Based on 80 of 81 complaints with a usable failure date.

Odometer when the failure occurred

0,000 - 20,000 miles: 6 complaints020,000 - 40,000 miles: 11 complaints40,000 - 60,000 miles: 11 complaints40k60,000 - 80,000 miles: 13 complaints80,000 - 100,000 miles: 9 complaints80k100,000 - 120,000 miles: 7 complaints120,000 - 140,000 miles: 7 complaints120k140,000 - 160,000 miles: 0 complaints160,000 - 180,000 miles: 1 complaints160k180,000 - 200,000 miles: 0 complaints200,000+ miles: 1 complaints200k+
Owner-reported mileage at failure, in 20,000-mile bands. Based on 66 of 81 complaints reporting a plausible odometer (500 to 500,000 miles; unverified).

Known issues

The component families with the most complaint records against this vehicle. Counts, crash and fire figures belong to the whole family, not to any single named issue. Parts listed are related system parts, not a diagnosis.

Power train

22 complaint records
"THE GEAR SHIFT SELECTOR BROKE AND I COULD NOT GET THE VEHICLE INTO A NEUTRAL POSITION WHILE DRIVING. COULD NOT TURN OFF THE IGNITION SYSTEM. *TR UPDATED 01/13/10...."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse power train parts in the directory →

Engine & cooling

20 complaint records
"MY SUV MISFIRES, SLIPS IN AND OUT OF GEARS, STALLS AT STOP SIGNS AND LIGHTS, ACCELERATES AT STOP LIGHTS. OCCASIONALLY WHEN THE AC IS TURNED ON, THERE IS A VERY LOUD CLUNK SOUND...."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse engine & cooling parts in the directory →

Body & structure

16 complaint records
"WHY WASHING SUV NOTICED A STRESS CRACK ON MY REAR LIFT GATE. BELIEVE THIS TO BE A MANUFACTURER DEFECT. I NOTICED THIS CRACK ON OTHER LINCOLN/FORD SUV'S. *TR..."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse body & structure parts in the directory →

Federal defect investigations

Formal investigations opened by the federal safety agency into this vehicle. An investigation is the step between a complaint pattern and a recall; not every one results in one.

InvestigationStatusComponentSubject
EA09013
opened Aug 2009
closed Feb 2013SteeringVehicle Rollaway Allegations
This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however...
DP05005
opened Sep 2005
closed Jan 2006Engine And Engine CoolingSPARK PLUG EJECTION FROM CYLINDER HEAD
ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE...

Service bulletins and warranty extensions

Manufacturer communications to dealers on file with the federal agency: repair instructions, service campaigns, and warranty extensions. A warranty extension means the manufacturer may pay for a repair the recall table does not cover.

BulletinTypeComponentSummary
SSM 46085
Sep 2016
Engine And Engine CoolingThe Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns.
TSB-08-19-3
May 2009
Power TrainFORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE
0706
May 2007
Unknown Or OtherEXTENDED WARRANTY COVERAGE ON IGNITION COIL ASSEMBLIES. *KB
05213
Jan 2006
Fuel SystemMALFUNCTION INDICATOR LAMP ON WITH PCM DIAGNOSTIC TROUBLE CODE P0463 AND/OR IC DIAGNOSTIC TROUBLE CODE B1201 - FUEL GAUGE DROPS TO EMPTY OR SLOW TO UPDATE AFTER REFUELING. *TT
0637
Jan 2006
TiresLOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT
Show 51 more bulletins
BulletinTypeComponentSummary
06513
Jan 2006
Engine And Engine CoolingENGINE MISFIRE WITH DIAGNOSTIC TROUBLE CODE (DTC) PEWEE, P0302, P0303, P0304, P0305, P0306, P0307, P0308, AND P0316. *TT
041601
Nov 2005
Engine And Engine CoolingWDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT
051710
Oct 2005
SuspensionNOISE FROM REAR WHEEL HUB BEARINGS. *TT
04105
Jun 2005
Power TrainAXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT
0537
Jun 2005
Power TrainDRIVELINE 1ST ORDER VIBRATION/BOOM/DRONE. *TT
042421
Jun 2005
Seat BeltsSAFETY BELT RETRACTION SPEED. *TT
05156
Jun 2005
Electrical SystemBATTERY DRAINED CONDITION. *TT
04B22
May 2005
Power TrainIMPROPERLY FORMULATED TRANSMISSION FLUID THAT, OVER TIME, MAY CAUSE DELAYED/HARSH REVERSE ENGAGEMENTS. CUSTOMER SATISFACTION PROGRAM 04B22. 5R55S/E & 5R44E TRANSMISSION FLUID ADDITIVE. *TT SUPPLEMENT #1. *TT SUPPLEMENT #2. *TT SUPPLEMENT #3. *TT
18478
May 2005
Power TrainAXLE SEAL LEAKS. *EH
18528
Apr 2005
VisibilityDRIVER WINDOW INITIALIZATION PROCEDURE. DRIVER WINDOW WILL NOT TRAVEL ALL THE WAY DOWN, OR MAY BOUNCE BACK WHEN REACHING IT'S UPPER TRAVEL LIMIT. *TT
05618
Apr 2005
Power TrainREAR AXLE NOISE REPAIR. *TT
05612
Apr 2005
Power TrainDELAYED OR HARSH REVERSE ENGAGEMENTS - 5R55S TRANSMISSION - VEHICLES BUILT PRIOR TO 09/23/2004. *TT
0566
Apr 2005
SteeringLOW SPEED STEERING SHUDDER DURING LOW-SPEED TURNING MANEUVERS. *TT
05416
Mar 2005
SeatsFRONT SEAT(S) SLIGHT MOVEMENT WHEN ACCELERATING AND/OR DECELERATING. *TT
0531
Feb 2005
Engine And Engine CoolingMAF DIAGNOSTIC SERVICE TIP - VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM). *TT
05310
Feb 2005
Seat BeltsSAFETY BELT WEB STOP BUTTON SERVICE. *EH
18423
Feb 2005
Power TrainAXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH
04259
Jan 2005
VisibilityREAR POWER WINDOW(S) INOPERATIVE. *TT
0485
Jan 2005
StructureLIFTGATE GLASS APPLIQUE DAMAGED/CRACKED. SERVICE PROCEDURE. *TT
18384
Jan 2005
Electrical SystemPOPPING OR QUAVERING FROM RADIO ON THE AM BAND. *TT
05136
Jan 2005
VisibilityBACKGLASS DIFFICULT TO CLOSE AND AN INTERMITTENT DOOR AJAR LAMP. *TT
0471
Dec 2004
Electrical SystemWARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT
04189
Dec 2004
VisibilityREAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
042107
Dec 2004
Power TrainGENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
04217
Nov 2004
Power TrainGENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES. *TT
18217
Oct 2004
Fuel SystemMULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
18221
Oct 2004
Power TrainREAR AXLE NOISE. OASIS. VARIOUS MODELS INCLUDING 2005 EXPLORER, MOUNTAINEER AND AVIATOR. *TT
18254
Oct 2004
Vehicle Speed ControlSPEED CONTROL INOPERATIVE OR NOT HOLDING THE SET SPEED. OASIS. VARIOUS MODELS INCLUDING 2005 EXPLORER, SPORT TRAC, MOUNTAINEER AND AVIATOR. *TT
04174
Sep 2004
Electrical SystemMALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
041715
Sep 2004
Power TrainFRONT AXLE TUBE LEAK. *EH
18171
Sep 2004
Electrical SystemNO CRANK/NO START CONDITION WHEN VEHICLE TEMPERATURE IS BELOW FREEZING (32F/0C). *TT
041514
Aug 2004
VisibilityREAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
031501
Jul 2004
VisibilityINOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT
04101
May 2004
SteeringSTEERING GEAR SQUEAK WHEN TURNING THE STEERING WHEEL, ESPECIALLY DURING LOW SPEED PARKING MANEUVERS. *TT
04B15
May 2004
Power TrainREAR AXLE DATE CODE INSPECTION AND SERVICE. VEHICLES MAY HAVE BEEN BUILT WITH AN IMPROPER MIX OF REAR AXLE LUBRICANT AND FRICTION MODIFIER ADDITIVE. IF SO, THE CUSTOMER MAY EXPERIENCE NOISE AND VIBRATION WHILE DRIVING. *TT *MJ
17736
Apr 2004
Power TrainREAR AXLE NOISE. *TT
17630
Mar 2004
VisibilityREVERSE TILT MIRROR FUNCTION - SERVICE TIP. *TT
17641
Mar 2004
Power TrainREAR 3.55 AXLE NOISE. CERTIFIED REAR AXLE OR IMPROVED GEAR SET AVAILABLE. *TT
17544
Feb 2004
Engine And Engine CoolingGENERATOR NOISE IN COLD AMBIENT TEMPERATURES. *MJ
17555
Feb 2004
Power TrainCERTIFIED REAR AXLE AVAILABLE. *MJ
17560
Feb 2004
Power TrainREAR AXLE NOISE. ALSO INCLUDES LINCOLN AVIATOR 2002. *MJ
17563
Feb 2004
Power TrainTRANSMISSION FLUID LEAK AT TRANSMISSION FLUID COOLER. *MJ
17493
Jan 2004
Power TrainAXLE WHINE FROM THE 3.55 AXLE THAT IS ABOVE THE NORMAL GEAR NOISE LEVEL. CERTIFIED AXLE AVAILABLE. *TT
17411
Dec 2003
TiresTIRE PRESSURE MONITORING SYSTEM (TPMS) MODULE CONFIGURATION - SERVICE TIP. *MJ
17316
Nov 2003
Fuel SystemFUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT
17375
Nov 2003
Electrical SystemMALFUNCTION INDICATOR LAMP (MIL) ON AND HARD START/LONG CRANK. *TT
03181
Sep 2003
Electrical SystemREMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT
17215
Sep 2003
Service BrakesTHE AMBER ANTI-LOCK BRAKE SYSTEM (ABS) WARNING LIGHT ON WITH DIAGNOSTIC TROUBLE CODES C1235, C1236/C1237 STORED IN MEMORY. *TT
17054
Aug 2003
Power TrainAXLE WHINE AT CRUISE OR DURING ACCELERATION/ DECELERATION. *TT
03263
Jul 2003
Service BrakesANTI-LOCK BRAKE SYSTEM (ABS) LAMP ILLUMINATED AND DIAGNOSTIC TROUBLE CODE (DTC) C1235, C1236, C1237 ON VEHICLES WITH DIFFERENTIAL-MOUNTED RAR WHEEL SPEED SENSOR. *TT
16195
Sep 2002
StructureCONTACT ST LOUIS ASSEMBLY PLANT/ST LOUIS VICINITY ONLY. *MJ

Before you buy this vehicle

A test-drive checklist generated from this vehicle's own complaint and recall record.

  1. Drive it from a dead stop, twice, on a hill if you can.Shudder, hesitation, or a lurch under light throttle is how this vehicle's largest complaint cluster shows itself. Then ask for the transmission service history in writing; repeat repairs are a pattern, not a fluke.
  2. Cold-start it yourself and listen for the first thirty seconds.Knocking, ticking that fades as it warms, or blue or white smoke on startup are the sounds of this vehicle's engine cluster. Check the oil level and the coolant color, and ask whether the engine or its head gaskets have ever been out.
  3. Walk the body slowly in daylight.Panel gaps, rust at the rockers and wheel arches, and cracked trim are this vehicle's structure complaints. Open and close the liftgate or trunk and look at the latch area.
  4. Ask for the service history in writing, then read it against this page.The complaint families above are where owners of this vehicle report trouble. Repairs in exactly those systems are evidence the car had the problem; no such repairs could mean it never developed it, or that it was never fixed. The test-drive items above are how you tell those apart.

Parts search directory

The generic parts list for this vehicle has its own page: a search launcher for every system, filtered by fuel type and era but not by engine, trim, or brake type. It is not a diagnosis and not a fitment guarantee.

Open the parts directory for this Lincoln Aviator →